DONOR3
01-20-2009, 11:51 PM
I finally got off my butt, and decided to do this mod to my bike... I got tired of pulling over to have a smoke or getting caught in the rain and not having flashers.... so, I got all that I needed and set out to the garage with camera in hand.... hopefully this will help a little....
DISCLAIMER : first, I am not an electrician or a motorcycle mechanic by no means! The following is how I did it, and it worked for me... So, please do it at your own risk..
Secondly, I should give credit where credit is due....I got the following ( minus pictures, of course) from chet's write up from the following web page:
http://www.rattlebars.com/mtz/fourways.html (http://www.rattlebars.com/mtz/fourways.html)
To start, some parts:
MATERIALS
16-18 gauge wire
1 small DPDT toggle switch (Radio Shack 275-663)
3 splice-in wire connectors (blue plastic variety)
2 female quick disconnects (Radio Shack 64-3049)( for flasher)
4 very small female quick disconnects (if u don't want to solder to toggle switch)
1 Standard Duty Signal Flasher (Auto Zone 536/552-C)
1 in-line fuse holder with 15 amp fuse(went back later and changed to 10 amp)
weather resistant electrical tape (works fine)
TOOLS
screw driver
soldering iron
wire cutters
wire strippers
This is the wiring diagram that I used:
http://www.rattlebars.com/mtz/fourway.gif
I had prewired my switch ahead of time to make it a litte easier on myself... the two wires on the left are what go to the right side of the bike to be spliced into the orange and light blue wires.... the one on the right goes to the automotive flasher. In hind sight, I am not very good at soldering, it would have been a lot simplier to have just used 4 small female disconnectors on the back of the toogle switch.
http://www.vtxoa.com/forums/picture.php?albumid=665&pictureid=3961
On my bike, the service manual/ wiring diagram showed I should use the orange and light blue wires that connect the right front and back, ... and left front/back turn signals.... so, i took off the right side chrome cover.. and located them under this boot...Oh, it also will help to take the seats off and the left side chrome cover also.....
http://www.vtxoa.com/forums/picture.php?albumid=665&pictureid=3968
I pulled the rubber boot up and out of the way:
http://www.vtxoa.com/forums/picture.php?albumid=665&pictureid=3965
I then very carefully took off the electrical tape and used some scissors to remove some of the rubber shrink wrap...Also, I disconnected the two wires one at a time to splice into...
http://www.vtxoa.com/forums/picture.php?albumid=665&pictureid=3967
When done, I just simply put the wires back into the rubber boot...and put the right chrome cover back on.....
(side note: I went back later and soldered these wires together instead of splice-in wire connectors)
http://www.vtxoa.com/forums/picture.php?albumid=665&pictureid=3974
I had decided to put the toggle switch on the left chrome cover, just above the ignition switch..... It looked like the best place to keep the switch out of the elements as much as possible.... plus, in the same place on the right side was toooo close to the exhaust, imo....
Drilled a hole ( sorry, ? on size ) and inserted switch:
http://www.vtxoa.com/forums/picture.php?albumid=665&pictureid=3969
http://www.vtxoa.com/forums/picture.php?albumid=665&pictureid=3973
I zipp- tied the flasher here on the left chrome cover and attached the wires to the flasher:
http://www.vtxoa.com/forums/picture.php?albumid=665&pictureid=3975
At this point, I ran the yellow wire ( with fuse out) to the battery:
http://www.vtxoa.com/forums/picture.php?albumid=665&pictureid=3963
All ready to see if it works.....I put the 15 amp fuse in and tried it.....
No smoke and it worked...... YEA...baby!!!!!!!!!!
http://www.vtxoa.com/forums/picture.php?albumid=665&pictureid=3979
I put the bike back together and played with my new flashers for like 10 minutes - till my wife made me go back into the house :roll::lol:
Hope this helps, have fun and keep it vertical :tools:
scott
DISCLAIMER : first, I am not an electrician or a motorcycle mechanic by no means! The following is how I did it, and it worked for me... So, please do it at your own risk..
Secondly, I should give credit where credit is due....I got the following ( minus pictures, of course) from chet's write up from the following web page:
http://www.rattlebars.com/mtz/fourways.html (http://www.rattlebars.com/mtz/fourways.html)
To start, some parts:
MATERIALS
16-18 gauge wire
1 small DPDT toggle switch (Radio Shack 275-663)
3 splice-in wire connectors (blue plastic variety)
2 female quick disconnects (Radio Shack 64-3049)( for flasher)
4 very small female quick disconnects (if u don't want to solder to toggle switch)
1 Standard Duty Signal Flasher (Auto Zone 536/552-C)
1 in-line fuse holder with 15 amp fuse(went back later and changed to 10 amp)
weather resistant electrical tape (works fine)
TOOLS
screw driver
soldering iron
wire cutters
wire strippers
This is the wiring diagram that I used:
http://www.rattlebars.com/mtz/fourway.gif
I had prewired my switch ahead of time to make it a litte easier on myself... the two wires on the left are what go to the right side of the bike to be spliced into the orange and light blue wires.... the one on the right goes to the automotive flasher. In hind sight, I am not very good at soldering, it would have been a lot simplier to have just used 4 small female disconnectors on the back of the toogle switch.
http://www.vtxoa.com/forums/picture.php?albumid=665&pictureid=3961
On my bike, the service manual/ wiring diagram showed I should use the orange and light blue wires that connect the right front and back, ... and left front/back turn signals.... so, i took off the right side chrome cover.. and located them under this boot...Oh, it also will help to take the seats off and the left side chrome cover also.....
http://www.vtxoa.com/forums/picture.php?albumid=665&pictureid=3968
I pulled the rubber boot up and out of the way:
http://www.vtxoa.com/forums/picture.php?albumid=665&pictureid=3965
I then very carefully took off the electrical tape and used some scissors to remove some of the rubber shrink wrap...Also, I disconnected the two wires one at a time to splice into...
http://www.vtxoa.com/forums/picture.php?albumid=665&pictureid=3967
When done, I just simply put the wires back into the rubber boot...and put the right chrome cover back on.....
(side note: I went back later and soldered these wires together instead of splice-in wire connectors)
http://www.vtxoa.com/forums/picture.php?albumid=665&pictureid=3974
I had decided to put the toggle switch on the left chrome cover, just above the ignition switch..... It looked like the best place to keep the switch out of the elements as much as possible.... plus, in the same place on the right side was toooo close to the exhaust, imo....
Drilled a hole ( sorry, ? on size ) and inserted switch:
http://www.vtxoa.com/forums/picture.php?albumid=665&pictureid=3969
http://www.vtxoa.com/forums/picture.php?albumid=665&pictureid=3973
I zipp- tied the flasher here on the left chrome cover and attached the wires to the flasher:
http://www.vtxoa.com/forums/picture.php?albumid=665&pictureid=3975
At this point, I ran the yellow wire ( with fuse out) to the battery:
http://www.vtxoa.com/forums/picture.php?albumid=665&pictureid=3963
All ready to see if it works.....I put the 15 amp fuse in and tried it.....
No smoke and it worked...... YEA...baby!!!!!!!!!!
http://www.vtxoa.com/forums/picture.php?albumid=665&pictureid=3979
I put the bike back together and played with my new flashers for like 10 minutes - till my wife made me go back into the house :roll::lol:
Hope this helps, have fun and keep it vertical :tools:
scott