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Engine Backfire after carb work could use some help.

246 Views 7 Replies 5 Participants Last post by  Hans&Feet
my 2003 VTX1300S was fouling plugs so I had carb rebuilt and rejetted. The new jets were recommened and I stepped up one larger size from factory. It now runs better but it backfires through the exhaust. It never did this before. It does this when engine is throttling down from acceleration. I have ridden about 500 miles since the rebuild and it is getting worse. I also had an external mixture installed but adjusting that doesn't make a difference. SHould I change out the air filter or am I asking for more trouble?
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I've moved this to the 1300 Riders board for you. The How To;Step-by-Step board if for threads showing How To do things. Questions and troubleshooting goes on the 1300 Riders and 1800 Tech boards.
Thanks
If you were fouling plugs before, increasing the main jet likely only made it worse. Decrease the main jet and adjust the needle (need a rejet kit to do this). You can also remove the PAIR system to eliminate fresh air into your exhaust.

No matter which road you go down, you need to pull the plugs and check them for fouling. If they are fouled again, decreasing your main jet is going to be necessary.
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With all due respect ..Ive never under stood why folks dick/diddle with a perfectly good carb. Platform….2 1/2 turns out on the A/F and mine runs faster than my guardian angel can fly…good luck OP…
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With all due respect ..Ive never under stood why folks dick/diddle with a perfectly good carb. Platform….2 1/2 turns out on the A/F and mine runs faster than my guardian angel can fly…good luck OP…
I would agree most of the time but the motorcycle was stalling and getting worse. It was obvious something was gummed up. It was indicative of the fast idle assy being clogged. That has gone away completely since the clean up. I have ridden about 500 miles since the repairs so I will pull the plugs this weekend to see how they look. I left it up to the shop to decide on whether to increase the jet size. I think it could be a lean problem. There is no smoke and no indication of carbon at the tailpipe.
Thanks
I would agree most of the time but the motorcycle was stalling and getting worse. It was obvious something was gummed up. It was indicative of the fast idle assy being clogged. That has gone away completely since the clean up. I have ridden about 500 miles since the repairs so I will pull the plugs this weekend to see how they look. I left it up to the shop to decide on whether to increase the jet size. I think it could be a lean problem. There is no smoke and no indication of carbon at the tailpipe.
Thanks
BY the way I will try the mixture at 2-1/2 turns. It is easy to access now because I had them install an external mixture adapter that I can actually reach
If you were fouling plugs before, increasing the main jet likely only made it worse. Decrease the main jet and adjust the needle (need a rejet kit to do this). You can also remove the PAIR system to eliminate fresh air into your exhaust.

No matter which road you go down, you need to pull the plugs and check them for fouling. If they are fouled again, decreasing your main jet is going to be necessary.
at the risk of sounding stupid what is the PAIR system?
PAIR - Pulsed Air Injection pumps air into exhaust port to burn residual Air/fuel.
Stock pipes have many chambers, relatively quiet exhaust.
Straight pipes - with PAIR creates loud explosions.
Blocking off the PAIR usually keeps things quiet.
Verify rubber vacuum hoses, look at the end of each hose.
Removing/Blocking the PAIR could possibly eliminate your issue.
Usually the reed valve cover is replaced with a flat plate.
I have blocked the reed valve cover hose bib with a bolt and epoxy.
You can remove one vacuum Tee and hose to PAIR.
I blocked off the PAIR inlet in the airbox with a bolt and RTV.
Be careful when putting the airbox back on. The crappy rubber engine vent hose
can be kinked if too many gyrations made. The result could be a crankcase
vent blockage which will pop off the shifter shaft seal on the engine
creating an oil leak in front of the rear wheel.
From the left side of the engine I can see the vent hose direct to air box.
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